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Manufacturing Tray Thermoformed Packaging

Custom Kitting Trays – Thermoform Manufacturing

Manufacturing Thermoformed Parts Trays

Manufacturing Parts Trays

  • Photos shows an example where the part fit prevents parts from being placed in the wrong cavity.
  • Part color contrasts sharply with tray to make it obvious if a part is missing, or if a part was remaining after assembly. This avoids costly assembly errors.
  • Large Thermoformed Tray
  • Stackable for Manufaturing Environments.
  • Tray is reusable with a long life. Trays are able to be washed as needed over time.
  • Lettering with part description or part number is molded molded into tray.
  • Tooling Cost Low: thermoform tooling estimated at 1/10th of injection mold tooling.
  • Tray used for storage and component part staging in preparation of final assembly.

Numbered Identification Parts Trays

Number Identification Plastic Parts Trays

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  • Tray Cavities are numbered for part identification.
  • A dozen cavity sizes
  • Clear and opaque lids available.
  • Material options include Gray HDPE, Anti-Static Blue HDPE, and Conductive Black HDPE.
  • Generally stock in Gray HDPE.
  • Thermoforming and Foam Fabricated Options Available for Insert Trays. 
  • Manufactured for Heavy Duty for long term use.

In Stock Plastic Thermoformed Trays, Manufactured Heavy Gauge

Large Plastic Parts Assembly Trays

Large Plastic Parts Assembly Trays

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  • Large Tray Cavities
  • Sort and/or obtain component parts from tray with ease to speed up the assembly process.
  • Multi-purpose trays can also be used as storage trays
  • Reusable plastic parts assembly and storage trays
  • Lettering, or Numbering can be added in the mold for identification.
  • Trays are manufactured to be heavy duty using thick thermoformed sheets. 
  • Stackable Options for Storage and use moving around shop.
  • Material options include ABS Plastic, HIPS, Static Dissipative Polycarbonate, PETG.

Plastic Bins & Plastic Insert Storage Trays with Lids

Plastic Insert Storage Trays with Lids

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  • Multi-purpose sorting and storage bins with lids are inexpensiv
  • Multi-purpose sorting and storage trays with lids
  • Heavy Duty, Reusable plastic bins and storage trays
  • Manufactured Thermoformed Insert Trays allow flexibility inside of the standard bin.
  • Foam Insert trays can be used with little or no tooling cost – made custom.
  • Material options include HDPE, ABS, HIPS, PETG, Static Dissipative Polycarbonate.