Electronics Parts Trays

CUSTOM Electronic Parts ESD Trays

Custom Formed ESD Trays: Protection

Safeguarding sensitive electronic components from electrostatic discharge (ESD) is paramount. Off-the-shelf solutions often fall short, which is where custom formed ESD trays add value.  Whether you require thermoformed, vacuum formed, or specialty ESD solutions, customization offers unparalleled protection and efficiency.

– Thermoformed & Vacuum Formed Conductive Trays: These trays provide precise fit and protection, ensuring your delicate components are held securely and shielded from ESD. Their adaptability makes them ideal for various applications.– Anti-Static Trays: Designed to dissipate static electricity, these trays prevent damage to sensitive parts during storage and transport.

Specialty ESD Items:– Reusable Thermoformed Trays: Sustainable and cost-effective, these trays are built for repeated use, reducing waste.– Conductive Corrugated Fabrications: For larger or irregularly shaped items, conductive corrugated materials offer robust protection.– Kitting Trays: Streamline your production process with custom kitting trays, organizing components for efficient assembly.– Hinged ESD Boxes: Secure and convenient, hinged ESD boxes provide easy access while keeping components safe from ESD.

Benefits of Customization:

– Precise Fit: Tailored to your specific components, eliminating movement and potential damage, allowing clearance for sensitive areas.– Enhanced Protection: Conductive and anti-static materials ensure reliable ESD protection.– Improved Efficiency: Custom designs optimize storage and handling reducing required space for storage and manufacturing. Reduces handling time associated with esd bags.– Cost-Effectiveness: Reusable options and optimized designs can lead to long-term cost savings.

When selecting custom ESD trays, consider:

– Material: Conductive or anti-static properties.– Shape and Size: Tailored to your components.– Durability: Reusable or single-use options.– Specialty Needs: Kitting, hinged boxes, or corrugated fabrications.– Invest in custom formed ESD trays to ensure the safety and longevity of your valuable electronic components.

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Design Features: 1) Stack features, 2) finger clearance for easy access of trays, 3) Engraving (part numbers, website, or company name)

Custom Tray Material Options

Materials commonly used for ESD trays are noted at bottom of this page. They are split into ESD shipping materials and ESD reusable materials. Thermoformed plastic sheet can be topically coated, inherently dissipative, or conductive. Each style of ESD-protective material has different advantages and disadvantages. We can guide you to proper material choice but it is ultimately the customer’s responsibility to choose the material. We can supply samples throughout the process for evaluation and testing.

Custom ESD Tray Tooling

Custom Thermoformed ESD Safe Trays can be designed with low cost tooling. Tooling cost starts at $ 1,500 for a small tray with basic cavities and will increase based on complexity and overall size of tray. For a lower tool cost ask about our ESD custom foam cavity trays with NRE at $ 95.

Timing

Timing for custom trays depends on a number of factors. Smaller thin gauge Anti-Static shipping tray applications usually fall in the 4-6 week range. Heavier gauge reusable trays can be 6-12 weeks depending on complexity.

To learn more about our ESD protective packaging, visit our page Custom Thermoformed Tray Design Guide.